Deadly Crosby Plant Explosion

(April 3, 2019)   Early this morning, 26 different agencies were investigating a deadly explosion that hit Crosby, Texas yesterday.  One man was killed and two more were hospitalized after an explosion around 10:45 a.m. rattled the southeast Texas community. The explosion was apparently sparked by a transfer line that ignited a tank full of a chemical called isobutylene.

James Earl Mangum “Bubba”

The man killed was 27-year-old James Earl Mangum, nicknamed Bubba.  Reports say Mr. Mangum may have been attempting to fix an isobutylene leak in the plant when it exploded.

Isobutylene Danger

Isobutylene is a highly flammable colorless gas that can cause dizziness, drowsiness and unconsciousness. Benzene was also reported to have been burning yesterday.

The Harris County Fire Marshal’s Office reported that the fire was contained by 4:20 p.m., but officials this morning were still keeping the public away from the plant. Cautionary roadblocks went up in case of another flare up of the type which occurred just two weeks ago in the ship channel explosion and fire in Deer Park.  The two people injured in yesterday’s explosion are reportedly in critical condition.

Charges Filed against KMCO
Texas Attorney General Ken Paxton filed a petition last night against KMCO for violations of the Texas Clean Air Act. In addition, Harris County Fire Marshalls Office issued a subpoena to the plant as part of their investigation. The subpoena will preserve documents related to KMCO and to aid investigators in figuring out the cause of the fire.

EPA, TCEQ Weigh in
The Environmental Protection Agency is monitoring air quality. The Texas Commission on Environmental Quality (TCEQ) also sent emergency response people, along with an air quality van.

TCEQ Executive Director Toby Baker said: “I applaud the attorney general for acting swiftly on my requests to hold KMCO fully responsible.”

KHOU 11 reported that employees and residents in the area were badly shaken up by the explosion. A KMCO employee identified as “Justin” told KHOU 11: “It was terrifying. . . There’s always a danger, but you never expect it to happen.”  Justin said employees made a mad dash for the exits.

History of Violations: $3.5 Million Plus
Federal court records show KMCO was criminally convicted in 2016 for two counts of knowingly violating the Clean Air Act.  The company was fined $3.5 million, including $200,000 in a community service payment to the Southern Environmental Enforcement Network (SEEN).

The company was fined for failing to monitor leaks of ground-level ozone (smog) producing air pollutants at its chemical processing facility in Crosby from 2008 to 2012. KMCO also admitted that it falsified records to secure permits. According to court records, KMCO also operates under the names of Crosby LP and Ramsey Properties. A sister company, KTX LP, was also charged in the case for a different explosion in Port Arthur.

KMCO was also charged with air pollution violations in 1986 in Harris County District Court. It pleaded no contest and paid a $300 fine. Harris County sued KMCO in that case and has also sued it twice more more for pollution crimes. A case filed in 2017 is still pending. KMCO also has been fined nearly $400,000 by state and U.S. regulators.

OSHA has fined KMCO roughly $250,000. The company was cited for 66 violations at its Crosby plant from 2010 to 2013. One of the cases was opened on Dec. 24, 2010, the same day two plant employees were injured. The company was fined more than $65,000 in that case for 15 serious violations, including safety management of highly hazardous chemicals, hazardous waste, emergency response, and control of hazardous energy.

KMCO has also been fined about $140,000 by TCEQ for 11 violations. The highest fine was for $35,370 in 2013 when the company released too much carbon monoxide emissions and didn’t conduct stack tests.

Deadly Crosby Plant Explosion
The KMCO web site says the company “delivers superior specialty chemical manufacturing and toll processing services to many of the world’s largest chemical companies. Our facility has batch and continuous distillation and multiple reaction capabilities producing over 900 million pounds per year of toll manufacturing products.”

KMCO owns plants in Crosby and also in Port Arthur, Texas. The Crosby plant – located at 16503 Ramsey Road off Crosby Dayton Road near Highway 90 – employs more than 180 people full-time. It contains more than 600 tanks (minus one or two after the latest explosion and fire), 28 reactors, 250 rail storage areas.

Chemical Production: Anti Freeze & More
The Crosby plant produces antifreeze; brake fluid; oil field-, glycol-, and cement-grinding products.

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